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Lean Training Process

10 Steps to Become a Lean Enterprise

Overview

10 Steps towards a Lean Enterprise Overview

Part 1 – Cultural Enablers to become a Lean Enterprise

Part 2 – Step 1 to Step 4 to become a Lean Enterprise

Part 3 – Step 5 to Step 8 to become a Lean Enterprise

Part 4 – Step 9 to Step 10 to become a Lean Enterprise


Step 1: Strategy Deployment Overview
  • Strategy Deployment Applications

  • Establish Lean Metrics

Step 2 : Value Stream Mapping Overview

  • Data Collection

  • Identify Product Families

  • Draw a Current State Value Stream Map

  • Identify Opportunities for Improvement

  • Draw a Future State Value Stream Map

  • Develop a Value Stream Implementation Plan

Step 3: Workplace Organization Overview

  • Implement a 5S System

  • Establishing a Visual Workplace

Step 4 Improve Product Flow

  • Workstation Design

Step 5: Quick Changeovers

  • SMED

  • OTED

Step 6: Implement a Pull System

  • Using Kanban to control inventory flow

  • Aligning processes to Takt

Step 7: Balance the Workload

  • Balance the workstation cycle times

  • Balance the production schedule

Step 8: Develop Standardized Work

Step 9: Continuous Process Improvement (CPI) Overview

  • Rapid Improvement Events (RIE)

  • Problem Solving

  • Total Productive Maintenance (TPM)

  • Error Proofing

Step 10: Lean Supply Chain Overview

  • Understanding Customer Needs
  • Understanding Supplier Needs
  • Developing Collaborative Relationships

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Last Updated (Monday, 30 November 2009 12:19)